Reynolds and Son Enhances Facility Efficiency with Advanced Acoustic Imaging

At Reynolds and Son, we’re committed to helping our clients save energy, reduce costs, and protect critical equipment. That’s why our latest air leak detection survey used cutting-edge technology: the FLIR Si124 Acoustic Imaging Camera.

What Is an Acoustic Camera?

The FLIR Si124 isn’t your typical inspection tool. Instead of relying on traditional microphones or manual soap-bubble testing, this device "sees" sound. It visualizes ultrasonic sound waves emitted by pressurized air leaks, allowing our technicians to identify even the smallest leaks—often in noisy environments and from a safe distance.

With 124 integrated microphones and a built-in visual camera, the FLIR Si124 overlays sound maps onto real-world images. This makes locating and documenting compressed air, gas, and vacuum leaks fast, efficient, and accurate.

The Survey: What We Did

During a recent facility survey, the Reynolds and Son team used the FLIR acoustic camera to scan critical compressed air systems, piping networks, and pneumatic components. The inspection covered:

• Compressed air distribution lines
• Valve assemblies and flanges
• Hard-to-reach overhead piping
• Machine enclosures and fittings

A major benefit? No shutdown required. The inspection was performed during normal operations, no interruption to production or downtime necessary.

Within just a few hours, our team was able to detect over 20 air leaks, some of which would have gone unnoticed using conventional methods.

Why This Matters

Undetected air leaks are often silent profit-killers. According to the U.S. Department of Energy, up to 30% of compressed air is lost due to leaks—translating to thousands of dollars wasted each year.

By leveraging the FLIR Si124, Reynolds and Son can:

• Identify leaks 10x faster than manual methods
• Generate instant reports with leak size, location, and cost estimates
• Deliver a detailed cost savings report to prioritize repairs for maximum ROI
• Help clients meet ISO 50001 energy management standards
• Avoid costly system shutdowns during inspection

The Results

One of our surveyed clients was shocked to learn they were losing an estimated $12,000 annually due to air system inefficiencies. With the survey results and our detailed cost savings report, they were able to act quickly, repairing the most critical leaks and starting to recover their losses immediately.

Why Choose Reynolds and Son?

Our team combines deep industry experience with cutting-edge tools to provide actionable insights and long-term energy savings. The FLIR Acoustic Camera is just one example of how we’re raising the bar for industrial diagnostics.

Interested in an Air Leak Survey?

Contact us today to schedule a no-obligation site visit. We’ll provide you with a complete leak map, a breakdown of potential cost savings, and clear next steps to optimize your facility without shutting down your operations.

Phone: 802-461-4022
Email: [email protected]